FKT-1250CCD Automatic Collapsible Box Making Machine
This machine is designed for collapsible rigid boxes, as the world's first equipment independently developed by our company, owning multiple patents. It adopts Yamaha SCARA robot arm and double CCD camera for the pick and position job to fulfill a high accuracy which can also remedy the previous accumulated error, so as to guarantee the final accuracy ±0.2mm.
The whole production line is no need of customized mold, and the intelligent and modular design has won the unanimous recognition and praise of customers. It provides the optimal production and assembly mode of collapsible box production.
Process Flow Diagram
Seven-board collapsible box flow chart
Five-board collapsible box flow chart
This machine is fully automatic and original structure design. It adopts two groups of push knife plate splitting mechanism. The contact surface between the hard cover and the bearing mechanism is small, which ensures that the shell does not deform and scratch. It is especially suitable for high-end products with high requirements.
The conveyors are with vacuum suction which can keep the hard cover tightly on the conveyor. This can avoid scratch to hard cover. All the conveyors are driven by servo motors, precise and easy adjustment.
The glue is applied while the hardcover is still travelling. The glue whirls by wind, thus it can be extended into a bigger area to gain better bonding. This type also saves glue by 30%.
This section adopts CCD and YAMAHA four-axis robot which guarantees ±0.2mm accuracy. Here is also the memory function which can stock and read the formulas, so as to fast switch to a new box.
There are double stacks on each stacking section, which can be alternately activated, so as to keep feeding the boards and wings continuously.
This section is controlled by PLC and driven by servo motor. It can press the boards tightly to the hard cover to gain better bonding during the glue open time.
There are 2 rails on this section, which will alternatively and respectively move a box forward. The box is picked by the sucker, no scratch caused.
| Model | FKT-1250CCD | |
| Speed | 14-18pcs/min | |
| CCD Positioning Accuracy | ±0.2mm | |
| Open box Length Maximum L1 | 1200mm | |
| Open box Length Maximum L2 | 1400mm | |
| Open box Width Maximum W | 880mm | |
| Hard Cover Width A | 145-560mm | |
| Wing Length B | 180-650mm | |
| Wing Width C | 30-170mm | |
| Wing Center Width D | 105-450mm | |
| Operating Height | 800±25mm | |
| Compressed air Supply | 0.5-0.8MPa, Max 1500L/min | |
| Power Supply | AC380V/50Hz/3phase | |
| Total Power | 25kW | |
| Weight | 6500kg | |
| Machine Dimension(LWH) | 11780mm*2700mm*2200mm | |
